How to Customize Electric Bicycle Battery Packs for Your Brand?

With the rapid development of the electric bicycle market, brand differentiation and product performance have become crucial factors in consumer choice. As a manufacturer with many years of experience in lithium battery R&D and mass production, First Power is committed to providing safe, high-performance, and long-term customizable battery solutions for various brands.

This article will detail how to customize electric bicycle battery packs for your brand, from engineering design and production processes to after-sales service.

I. Core Considerations Before Customization

Before customizing electric bicycle battery packs, brands should clarify the following key factors:

1. Battery Specification Requirements

Voltage (V) and Capacity (Ah): Affects range and power output

Energy Density: Determines weight and volume

Shape and Size: Must conform to frame design, installation space, and aesthetic requirements

First Power offers various cell structures, including cylindrical, prismatic, and pouch cells, to meet the needs of different models.

2. Usage Scenarios and Load

Urban commuting vs. mountain biking

High or low temperature environments

Frequent braking and acceleration requirements

Different usage scenarios will affect battery life, BMS settings, and thermal management solutions.

3. Safety and Certification Requirements

CE, UL, UN38.3 and other safety certifications

Short-circuit protection, overcharge protection, and over-discharge protection design

IP waterproof rating (e.g., IP65, IP67)

First Power considers regulations and safety standards during the design phase to ensure that brand products meet export and local market requirements. II. Customization Process Overview

1. Requirements Communication

The First Power team conducts in-depth communication with the brand to clarify:

Range target

Output power requirements

Appearance and size constraints

Special functions (intelligent BMS, fast charging, temperature control, etc.)

2. Solution Design

Based on the requirements, the engineering team provides:

Battery cell selection recommendations

Battery pack structure design (including reinforcement, heat dissipation, and casing protection)

BMS function plan (overvoltage, undervoltage, temperature monitoring, battery balancing)

3. Sample Verification

Small-batch trial production, testing performance, temperature, and cycle life

Confirmation of charge/discharge curves, appearance dimensions, and installation compatibility

4. Mass Production

Strict quality management system (12 years of mass production experience guarantees consistency)

Automated production line + advanced testing equipment

Each battery pack undergoes safety performance testing

5. After-Sales and Technical Support

First Power provides long-term technical support, including:

Usage and maintenance guidelines

BMS data debugging and upgrades

Warranty and rapid replacement services

III. Advantages of Brand Customization

Through First Power's customized solutions, brands can obtain:

Differentiated competitiveness: Exclusive battery pack form and performance, enhancing brand recognition

Safety and reliability: BMS protection and cell optimization reduce the risk of failure

Performance optimization: Range, power, and weight precisely matched to the vehicle model

Rapid market response: Flexible customization and short mass production cycles

Long-term cooperation: Stable supply chain, continuous optimization of product experience

IV. Frequently Asked Questions about Customization

Q1: Can you customize batteries of different shapes?

A: First Power supports various structures such as cylindrical, prismatic, and pouch cells, and can customize dimensions according to the frame design.

Q2: How do you guarantee the safety of customized batteries?

A: All customized batteries are equipped with intelligent BMS, featuring overvoltage, undervoltage, short-circuit, and temperature control protection, and can be certified according to customer requirements (CE, UL, UN38.3, etc.).

Q3: How long is the customization cycle?

A: From solution confirmation to sample verification usually takes 2–4 weeks, and the mass production cycle depends on the order quantity.

Q4: Do you support OEM/ODM customization?

A: Yes, we provide complete OEM/ODM solutions for global brands.

V. Conclusion

Customizing electric bicycle battery packs for brands is far more than just "selecting cells and assembling batteries." It requires comprehensive consideration from design, performance, safety, and appearance to certification.

With 12 years of experience in lithium battery manufacturing, First Power is committed to creating safe, high-performance, and long-term collaborative battery solutions exclusively for your brand.

If you are planning new electric bicycle product development or upgrading your battery system, please contact the First Power team to jointly build differentiated brand competitiveness.